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Overunity Machines Forum



The Bucking Magnet Motor

Started by z.monkey, August 25, 2010, 08:52:33 PM

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z.monkey

I got to spend most of Sunday in the Metal Shop...

The 1/4" Drill Mill is very aggressive.  It work great for spotting and drilling, but for milling is probably too much for my "Mini-Mill".  The 1/8" side mill does a lot better for milling.  I can already tell this is going to be a long process.  This plate is 1/4" thick, the Stator and Driver Plate is 1/2" thick.

I probably spend a couple hours marking the plate.  Then the rest of the day erasing the markings with the Heavy Metal Eraser.  I had another problem with the Rotary Table.  When I started milling the curves I noticed the table was slipping.  I had to drill another couple holes in the plate and add auxiliary clamps close to the edge of the table.  This works good as long as the cut doesn't get too aggressive.  The mills cut great as long as you don't overload them.  Overload involves a whole lot of shaking, doesn't make pretty cuts...

As far as the name, I guess we stick with Driver and Stator for now, looking for something better tho...
Goodwill to All, for All is One!

z.monkey

I live on the 90 degree learning curve...

After some reflection I realized that I have better Z Axis control than the table.  I can use the depth stop on the chuck feed to set the Z Axis dimension.  This way I don't have to move the table to control the Z Axis dimension.  This was So Totally cleaner than adjusting the table.  Basically you lock all the clamps down, and rotate the table.  When you make full circle adjust the Z Axis dimension, then make another circle...

Wow!  Way mo betta cuts today...

Fik Ja!
Goodwill to All, for All is One!

nievesoliveras


z.monkey

Got some more time in the metal shop...

The mounting plate is rough cut, now I have to debur it...

And make it pretty...
Goodwill to All, for All is One!

z.monkey

Now I have to fabricate the motor plate.

I used the same size plate 8" x 8" x 1/4", and replicated my UABMM drawing on the face of the plate.  I made the marks with a carbide pencil and then colored them with a marker.  This way the markings are durable during the machine process.

Back to the metal shop...
Goodwill to All, for All is One!